9205 Atmosphere Controller

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The powerful 9205 dual-loop controller provides comprehensive, intuitive batch atmosphere furnace PID control and programming. With cHMI, the 9205 becomes a comprehensive furnace HMI for operators and maintenance personnel. By integrating with SuperDATA (or other HMI/SCADA systems), management has a comprehensive view into the performance and utilization of their equipment.
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9205 Status Screen
Features

16 PIDs via program opcode
3 PID sets/loops with defined temperature switch point
T/C comparison with offset available for T/C checks
Multiple alarms assigned to individual relays or a single relay
Probe burnout & impedance test
“0.00″ setpoint deactivates control output
Band limits for each process variable
Remote setpoint for third input
Guarantee soak timer based on auxiliary load thermocouples

Included Software

SoftwareDescription
TS ManagerData management for touch screen flashcard. Remote data viewer, historical data backup, SuperDATA integration.
ConfiguratorRemote setup and configuration of controller
Load HistoryView historical load information.

Control LoopsThree Loop PID controller
Temperature, Temperature, Temperature
Temperature and Carbon Potential
Temperature and Dew Point
Millivolt
Analog InputsThree
Analog OutputsExpandable
Digital InputsFour
Digital OutputsEight relay outputs (Expandable to 16 or 32)
Communication PortsTwo (2) - RS232
Three (3) - RS485
Ethernet
Allen Bradley DF1
Display3.5", 5.7", 12.1", 15" and 17" Color touch screen
Video recorder with "NOTES" capability
Removable storage media (948 months of data)
PC interface with SuperDATA
Programmable 300 12-Step Recipes or 300 24-Step Recipes
EventsUser-Defined
Web Browser EnabledRemote PC view with standard Web Browser
MountingDIN rail or sub-panel mounting
Power24 VDC

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    Notes:




    Atmosphere/Carburizing

    (Q1) I have an Internal Comms Error on my screen. What do I do?

    This message is generated when the HMI does not have communications to the controller inside the panel.  Possible reasons for this include:

    Loss of 24VDC power to terminals 1 (-) and 2 (+) on the controller.

    A bad communication cable between the HMI and the controller.

    (Check by ringing out the cable end to end, or checking for continuity.)

    Bad connection between the HMI and the controller.

    (Check both ends to make sure they are securely connected and not loose or damaged.)

    Cable connected to wrong port on back of HMI.

    (COM1=232 and COM3=485)

    (Q2) What is the difference between SOAK and G_SOAK opcodes?

    SOAK is simply a specified amount of time.  There are no conditions required for the timer to count down.

    G_SOAK is also a soak timer, but it will only run when pre-set conditions are met and maintained.  If conditions are not met, the timer is placed in hold status.

    (Q4) How do I slave an instrument to my controller?

    Navigate to “Slave Instrument Setup” (This may involve logging in).

    Select an instrument you want to configure and tap “Edit.”  Note that the list of available instruments is color coded:

    Blue=atmosphere
    Red=temperature
    Yellow=events
    White=user-selected instrument

    Configure the instrument, address, and port.  Note the following:

    All devices on the same slave port must utilize the same protocol.
    An address of zero (0) will disable the instrument.
    Controllers that provide dual functions must have the same address assigned for both.
    If your instrument is not shown in the list, use User Instruments 1-16 along with the Generic Instrument Setup menu (see manual for additional details).
    Slave 1 = terminals 5 (-) and 6 (+)
    Slave 2 = terminals 22 (+) and 23 (-)
    RS-232 = 9-pin port on controller’s face

    Super Systems Inc